flexicon™

Welcome to the Flexicon™ page, all the info you need about the Haarslev Flexicon™ solution is here.

The Flexicon™ solution is patented technology, Haarslev is the only place you can source this key item of equipment.

Here's a short movie about the Flexicon™ solution:

BEFORE INSTALLING FLEXICON™

You probably already know all about the leaks in your standard stuffing box solution – as well as about the many different kinds of problems these leaks give you and your staff.

• Dirty, bothersome leaks from the stuffing box
• Lots of costly braided packing needed
• Bearing contamination as a result of leaks
• Unsustainable water consumption for post-leak cleaning operations
• Loss of process material from your machinery

With traditional solutions, the seals on many of your machines will often need changing and service up to 20 times a year.

Haarslev has the ideal, cost-saving solution to this well-known, age-old problem.

AFTER INSTALLING FLEXICON™

• Removing all radial forces significantly reduces the main cause of leaks from   machinery stuffing boxes
• Service life of the braided packing significantly extended
• Using less braided packing helps reduce your facility’s CO2 footprint
• A minimum of product is wasted via losses into the seals of the bearing housings
• You use less water (and fewer chemicals) on cleaning processes
• Fewer costly man-hours spent on cleaning, service and maintenance

The Haarslev Flexicon

RETURN ON INVESTMENT CASE #1

How a Flexicon™ solution saves you money. Cost-wise, Flexicon™ is a no-brainer.

• You buy fewer braided packings
• You spend less time/money changing them
• You use less water on cleaning
• You buy fewer cleaning chemicals/materials
• You spend less time, money and manpower on cleaning
• You drastically reduce bearing break-downs – with all the costly knock-on effects and processing   interruptions these have

Here’s the math:

Ordinary Ø400 screw conveyor fitted with a traditional static stuffing box
Maintenance costs:
12 x braided packing @ €100 = €1200/year
250 x tightening of bolts, 6 mins per tighting = Total cost €2250/year
Total: €3450/year

Ø400 screw conveyor fitted with a Flexicon™ solution
Maintenance costs:
2x braided packing @ €100 = €200/year
50 x tightening of bolts, 6 mins per tightening = Total cost €400/year
Total: €600/year

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Taking care
of tomorrow

Haarslev Global Services makes sure your business keeps on going

Downtime is the worst for all companies. You just have to avoid it at all costs. Our systems have been designed to ensure maximum uptime.
Haarslev Global Services department helps keep your plant running reliably, efficiently and profitably every day of the year.

Highly trained experts are available to give you the best advice when it comes to mastering your processes and by implementing the right procedures for maintenance and spare parts stock, you will be able to:

  • guarantee your throughput
  • obtain more yield per product
  • achieve a reduced Total Cost of Ownership (TCO)
Harald Petersen
Mechanical Engineer